WP5 – HYDROGEN STORAGE SYSTEM2018-12-06T13:38:55+00:00

HYDROGEN STORAGE SYSTEM

WP-Lead: MAGNA

Partners: HyCentA

Duration: 30 Month

Main Target:

  • Concept for cost and weight optimized Hydrogen storage vessel
  • Design for automotive Hydrogen storage system
  • System pre-testing for save vehicle operation
  • System build-up ready for vehicle installation
  • Model based tank fill level calculation

TRL:

Beginning of project: TRL 2 (technology concept formulated)

Expected TRL end of project: TRL 5 (technology validated in relevant environment)

Main Tasks:

  • 5.1 Hydrogen vessel
  • 5.2 Hydrogen storage system
  • 5.3 Thermodynamic real gas simulation model

Methods:

  • Literature and patent study (state of the art, new technologies, competitor activities/products)
  • Based on results of vehicle specification from WP2 development of system concept, 3D CAD design with CATIA, design verification by FE methods,
  • Evaluation of state of the art, new technologies, competitor activities/products, patents
  • Hydrogen vessel design and FE-calculation for evaluation of different approaches and fibre types
  • Winding of prototypes and testing of mechanical properties (hydraulic burst test and etc.)
  • Functional validation of components and system (cold-fill, climate tests and etc.)
  • Model based functional development in Matlab Simulink
  • Thermodynamic modelling, simulation and analyses
  • FMEA Workshops
  • Functional tests with fuel cell and Hydrogen storage system (pre-testing before installation) at WP7
  • Hydrogen storage system installation into vehicle at WP8
  • Hydrogen storage system verification on vehicle level at WP9

Main Milestones:

MILESTONE 20: Hydrogen storage system ready for pre-testing before vehicle installation

Main Deliverables:

DELIVERABLE 19: Hydrogen Storage System ready for integration